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JP3606351B2 - Abnormality detection method for microcomputer gas meter - Google Patents

Abnormality detection method for microcomputer gas meter Download PDF

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Publication number
JP3606351B2
JP3606351B2 JP25487097A JP25487097A JP3606351B2 JP 3606351 B2 JP3606351 B2 JP 3606351B2 JP 25487097 A JP25487097 A JP 25487097A JP 25487097 A JP25487097 A JP 25487097A JP 3606351 B2 JP3606351 B2 JP 3606351B2
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Prior art keywords
microcomputer
battery
valve
shut
gas meter
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Expired - Fee Related
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JP25487097A
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JPH1194622A (en
Inventor
毅 沼上
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Fuji Electric FA Components and Systems Co Ltd
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Fuji Electric FA Components and Systems Co Ltd
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E60/00Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
    • Y02E60/10Energy storage using batteries

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Description

【0001】
【発明の属する技術分野】
この発明は、ガスの使用状態を監視し、保守を向上させるための電池駆動のマイコンガスメータにおける異常検出方法、特に異常な通電を検出することが可能なマイコンガスメータの異常検出方法に関する。
【0002】
【従来の技術】
従来、電池駆動のマイコンガスメータにおいては、電池の容量低下に伴うトラブルを避けるために、電池電圧を定期的に監視している。電池容量の低下を検出する方法として、マイコンガスメータ内での電池の最大負荷または最大負荷と同等の擬似負荷に電流を流し、電圧検出回路で負荷駆動時における電池電圧をマイコンが監視し、電池容量の低下を表示したり通報を発したりするのが一般的である。マイコンガスメータシステムでは遮断弁が最大負荷であるが、電圧検出用の上記擬似負荷を、以下のような理由で小さくしている。
【0003】
本マイコンガスメータでは、ガスの異常な使用を判断したときに、ガスの供給を停止すべく遮断弁を駆動するが、その等価インピーダンスは10Ωである。この等価インピーダンス10Ωは、遮断弁を駆動するコイルのインピーダンスであり、このコイルに一定時間以上通電することにより、弁が閉止してガスを止めることができる。さらに、この遮断弁は電池の消耗を少なくするため、通電を止めても機械的に保持する自己保持型となっている。
【0004】
図3にマイコンガスメータの従来例を示す。
同図はマイクロコンピュータ(マイコン)1を中心とするシステムで、リチウム電池2によって駆動される。このシステムはガスの流量センサ9、圧力センサ10および感震器11の信号を監視し、ガスの使われ方の異常,圧力の異常または地震発生を感知した場合には、マイコン1が遮断弁駆動用のトランジスタ8に指令を出して遮断弁5を閉止させ、ガスの供給を止める。
擬似負荷3は電池容量の低下を検出するためのもので、遮断弁5と同じインピーダンスを持っており、その端子電圧が電圧検出回路4に入力されている。電圧検出回路4は、通電時の端子電圧が所定値以下になると、論理出力をマイコン1に出力する。この出力によってマイコン1から信号が出され、表示・通報手段12が電池容量の低下を表示・通報する。
【0005】
電池容量の低下の検出方法について、以下に説明する。
まず、マイコン1からの指令が電池容量試験用トランジスタ7に送られると、トランジスタ7がオン(ON)状態となり、直ちに擬似負荷通電用トランジスタ6がON状態となり、擬似負荷3に電流が流れる。擬似負荷3に通電するためのトランジスタとしては、遮断弁駆動用のトランジスタ8と同等のものであれば、1つのトランジスタで直接に擬似負荷3に通電することができる。
【0006】
擬似負荷3の端子電圧は、電圧検出回路4に入力されている。電圧検出回路4は、例えば電圧検出ICに代表されるもので、印加電圧が所定の電圧以下になると、論理出力を出力する回路または素子である。この場合における電圧検出回路4の所定の電圧は、遮断弁5の最低動作電圧に設定されている。リチウム電池の場合の遮断弁5の最低動作電圧の1例は、1.8Vである。通電状態における擬似負荷3の端子電圧がこの所定電圧以下になると、電圧検出回路4が論理出力をマイコン1に出力し、この出力を受けてマイコン1から表示・通報手段12によってLEDによる電池容量低下の表示や、無線による電池容量低下の通報が出される。なお、マイコン1から擬似負荷3への通電指令が出ていないときには、マイコン1は電圧検出回路4の出力信号を受け付けない。このように、電池の最低動作電圧を例えば1.8Vに設定し、この一点だけで監視するようにしている。
【0007】
【発明が解決しようとする課題】
以上のように、電池電圧の一点を監視して電池の消耗を検出するものでは、周囲温度変化による電池電圧の変動や低温動作の保証から、遮断弁の最低動作電圧を監視せざるを得ないのが実状である。その結果、低温以外の状態では、回路異常等で電池を消耗していても電池電圧があまり低下しないので、電池の異常発見が遅れることになる。
また、例えば遮断弁の駆動回路に対するマイコンの制御信号がラッチアップ等でオンした状態では、遮断弁が電池から通電されたままの状態となるが、このとき、遮断弁と等価な擬似負荷に通電して電池の監視等を行なったとすると、電池の負荷は10Ω÷2で5Ωとなり、電池電圧を急激に低下させることになる。なお、このような場合には、マイコンの動作自体も異常となり、表示・通報も不可能となる場合がある。
したがって、この発明の課題は、特に遮断弁の異常からマイコンガスメータの異常を早期に発見し得るようにすることにある。
【0008】
【課題を解決するための手段】
このような解決すべく、この発明では、マイコンガスメータの電池を実装するプリント板上に温度センサを設けるとともに、遮断弁自体に温度センサを設けることで、温度の監視結果から異常を早期に発見できるようにする。
【0009】
すなわち、請求項1の発明では、電池と、この電池を電源とするマイクロコンピュータ(マイコンともいう)と、このマイコンにより制御される表示・通報手段とをプリント板上に搭載し、前記プリント板とは別に設置される遮断弁を駆動するマイコンガスメータに対し、
前記遮断弁とプリント板上にそれぞれ温度センサを設置し、両温度センサの検出温度差を監視して異常を検出するようにしている。
【0010】
【発明の実施の形態】
図1はこの発明の実施の形態を示す回路構成図、図2はその構造例説明図である。
図1,図2より明らかなように、ここでは第1の温度センサ13A,第2の温度センサ13Bを設けた点が特徴である。つまり、第1の温度センサ13Aは遮断弁5自体に(図示なし)、また、第2の温度センサ13Bは図2に示すようにプリント板14の、遮断弁5からは離れた位置に実装する。
【0011】
上記のようにすれば、遮断弁駆動回路のショートモードでの故障時には、電池2から大電流を放電して発熱するので、これを第1の温度センサ13Aにより検出し、マイコン1で判断することで異常の判別を行なうことができる。なお、温度センサとしてはここでは、温度に応じた値をディジタル的に出力可能なIC等を利用する。
【0012】
第2の温度センサは比較用として設けるもので、電池が異常によって発熱しても影響を受けないよう、電池より離して実装されるものである。つまり、第1の温度センサ13Aだけでも異常の検出は可能であるが、例えば2つの温度センサの温度差を求め、この差が所定値以上になったら異常と判断し、表示・通報可能とすることにより、検出性能の向上を図るものである。そこで、温度センサの1つを遮断弁5の発熱部であるコイル部に設置し、他の温度センサをプリント板14の所定位置に設置し、両者の温度差を監視することにより、特に遮断弁5の異常監視が可能となる。
【0013】
【発明の効果】
この発明によれば、特に電池と遮断弁の温度差を監視することでマイコンガスメータの異常を検出するようにしたので、従来のような電池電圧のみの監視方法に比べて比較的早めに異常を検知でき、電池の消耗前に表示・通報が可能となる利点が得られる。
【図面の簡単な説明】
【図1】この発明の実施の形態を示す回路構成図である。
【図2】図1に対応する構造例説明図である。
【図3】マイコンガスメータの従来例を示す構成図である。
【符号の説明】
1…マイクロコンピュータ(マイコン)、2…リチウム電池、3…擬似負荷、4…電圧検出回路、5…遮断弁、6,7,8…トランジスタ、9…流量センサ、10…圧力センサ、11…感震器、12…表示・通報手段、13A,13B…温度センサ、14…プリント板、15…遮断弁接続線、16…通報用ライン。
[0001]
BACKGROUND OF THE INVENTION
The present invention relates to an abnormality detection method in a battery-powered microcomputer gas meter for monitoring a gas usage state and improving maintenance, and more particularly to an abnormality detection method for a microcomputer gas meter capable of detecting abnormal energization.
[0002]
[Prior art]
Conventionally, in a battery-powered microcomputer gas meter, the battery voltage is regularly monitored in order to avoid troubles caused by a decrease in battery capacity. As a method of detecting a decrease in battery capacity, a current is passed through the maximum load of the battery in the microcomputer gas meter or a pseudo load equivalent to the maximum load, and the microcomputer monitors the battery voltage when the load is driven by the voltage detection circuit. It is common to display a drop in the number or issue a report. In the microcomputer gas meter system, the shut-off valve has a maximum load, but the pseudo load for voltage detection is reduced for the following reason.
[0003]
In this microcomputer gas meter, when it is determined that gas is abnormally used, the shutoff valve is driven to stop the gas supply, and its equivalent impedance is 10Ω. This equivalent impedance of 10Ω is the impedance of the coil that drives the shut-off valve. By energizing this coil for a certain period of time, the valve can be closed to stop the gas. Furthermore, this shut-off valve is a self-holding type that holds mechanically even when power is turned off in order to reduce battery consumption.
[0004]
FIG. 3 shows a conventional example of a microcomputer gas meter.
The figure is a system centered on a microcomputer 1 and is driven by a lithium battery 2. This system monitors the signals of the gas flow sensor 9, pressure sensor 10 and the seismic sensor 11, and if a gas usage abnormality, pressure abnormality or earthquake occurrence is detected, the microcomputer 1 drives the shut-off valve. A command is issued to the transistor 8 for use to close the shut-off valve 5, and the supply of gas is stopped.
The pseudo load 3 is for detecting a decrease in battery capacity, has the same impedance as the shut-off valve 5, and its terminal voltage is input to the voltage detection circuit 4. The voltage detection circuit 4 outputs a logic output to the microcomputer 1 when the terminal voltage during energization falls below a predetermined value. A signal is output from the microcomputer 1 by this output, and the display / notification means 12 displays / reports a decrease in battery capacity.
[0005]
A method for detecting a decrease in battery capacity will be described below.
First, when a command from the microcomputer 1 is sent to the battery capacity test transistor 7, the transistor 7 is turned on, the pseudo load energizing transistor 6 is immediately turned on, and a current flows through the pseudo load 3. If the transistor for energizing the pseudo load 3 is equivalent to the transistor 8 for driving the shutoff valve, the pseudo load 3 can be energized directly by one transistor.
[0006]
The terminal voltage of the pseudo load 3 is input to the voltage detection circuit 4. The voltage detection circuit 4 is typified by, for example, a voltage detection IC, and is a circuit or an element that outputs a logic output when an applied voltage becomes a predetermined voltage or less. In this case, the predetermined voltage of the voltage detection circuit 4 is set to the lowest operating voltage of the shutoff valve 5. An example of the minimum operating voltage of the shut-off valve 5 in the case of a lithium battery is 1.8V. When the terminal voltage of the pseudo load 3 in the energized state falls below the predetermined voltage, the voltage detection circuit 4 outputs a logic output to the microcomputer 1 and receives the output from the microcomputer 1 by the display / notification means 12 to reduce the battery capacity due to the LED. Is displayed, and a notification of low battery capacity is sent. Note that the microcomputer 1 does not accept the output signal of the voltage detection circuit 4 when the energization command to the pseudo load 3 is not issued from the microcomputer 1. In this way, the minimum operating voltage of the battery is set to 1.8 V, for example, and monitoring is performed only at this one point.
[0007]
[Problems to be solved by the invention]
As described above, in the case of detecting battery consumption by monitoring one point of the battery voltage, the minimum operating voltage of the shut-off valve must be monitored because of the fluctuation of the battery voltage due to the ambient temperature change and the guarantee of the low temperature operation. This is the actual situation. As a result, in a state other than a low temperature, even if the battery is consumed due to a circuit abnormality or the like, the battery voltage does not decrease so much, so that the abnormality detection of the battery is delayed.
For example, when the microcomputer control signal for the shut-off valve drive circuit is turned on due to latch-up or the like, the shut-off valve remains energized from the battery. At this time, the pseudo load equivalent to the shut-off valve is energized. If the battery is monitored and the like, the load of the battery becomes 10Ω ÷ 2 to 5Ω, and the battery voltage is drastically reduced. In such a case, the operation of the microcomputer itself may be abnormal, and display / reporting may not be possible.
Accordingly, an object of the present invention is to make it possible to detect an abnormality of a microcomputer gas meter early from an abnormality of a shutoff valve .
[0008]
[Means for Solving the Problems]
In order to such a solution, in this invention, can be found with a temperature sensor provided on a printed board to implement the battery microcomputer gas meter, by providing the temperature sensor in the shut-off valve itself, an abnormal early from the monitoring result of the temperature Like that.
[0009]
That is, according to the first aspect of the present invention, a battery, a microcomputer using the battery as a power source (also referred to as a microcomputer), and display / notification means controlled by the microcomputer are mounted on the printed board, For a microcomputer gas meter that drives a shut-off valve installed separately,
A temperature sensor is installed on each of the shut-off valve and the printed board, and the temperature difference between the two temperature sensors is monitored to detect an abnormality.
[0010]
DETAILED DESCRIPTION OF THE INVENTION
FIG. 1 is a circuit configuration diagram showing an embodiment of the present invention, and FIG.
As is clear from FIGS. 1 and 2, the first temperature sensor 13A and the second temperature sensor 13B are provided here. That is, the first temperature sensor 13A is mounted on the shutoff valve 5 itself (not shown), and the second temperature sensor 13B is mounted on the printed board 14 at a position away from the shutoff valve 5 as shown in FIG. .
[0011]
According to the above, when the shut-off valve drive circuit is in a short mode failure, a large current is discharged from the battery 2 to generate heat, and this is detected by the first temperature sensor 13A and judged by the microcomputer 1. Can be used to determine abnormality. Here, as the temperature sensor, an IC or the like capable of digitally outputting a value corresponding to the temperature is used.
[0012]
The second temperature sensor is provided for comparison, and is mounted away from the battery so that it is not affected even if the battery generates heat due to an abnormality. In other words, the abnormality can be detected only by the first temperature sensor 13A. For example, a temperature difference between two temperature sensors is obtained, and when this difference exceeds a predetermined value, it is determined that the abnormality is present, and display / notification is possible. Thus, the detection performance is improved. Therefore, one of the temperature sensors is installed in the coil part which is the heat generating part of the shut-off valve 5, and the other temperature sensor is installed in a predetermined position of the printed board 14, and the temperature difference between the two is monitored. 5 abnormality monitoring becomes possible.
[0013]
【The invention's effect】
According to the present invention, the abnormality of the microcomputer gas meter is detected particularly by monitoring the temperature difference between the battery and the shutoff valve. Therefore, the abnormality is detected relatively early compared to the conventional battery voltage-only monitoring method. The advantage is that it can be detected and displayed / reported before the battery is exhausted.
[Brief description of the drawings]
FIG. 1 is a circuit configuration diagram showing an embodiment of the present invention.
FIG. 2 is an explanatory diagram of a structural example corresponding to FIG. 1;
FIG. 3 is a configuration diagram showing a conventional example of a microcomputer gas meter.
[Explanation of symbols]
DESCRIPTION OF SYMBOLS 1 ... Microcomputer (microcomputer), 2 ... Lithium battery, 3 ... Pseudo load, 4 ... Voltage detection circuit, 5 ... Shut-off valve, 6, 7, 8 ... Transistor, 9 ... Flow sensor, 10 ... Pressure sensor, 11 ... Feel Seismic device, 12 ... display / notification means, 13A, 13B ... temperature sensor, 14 ... printed board, 15 ... shut-off valve connection line, 16 ... notification line.

Claims (1)

電池と、この電池を電源とするマイクロコンピュータ(マイコンともいうと、このマイコンにより制御される表示・通報手段とをプリント板上に搭載し、前記プリント板とは別に設置される遮断弁を駆動するマイコンガスメータに対し、
前記遮断弁の異常を検出する第1の温度センサを遮断弁自体に設置するとともに、比較用としての第2の温度センサをプリント板上に設置し、前記第1と第2の両温度センサの検出温度差を監視して異常を検出することを特徴とするマイコンガスメータの異常検出方法。
A battery, a microcomputer powered by this battery ( also called a microcomputer ), and display / notification means controlled by this microcomputer are mounted on the printed board, and a shut-off valve installed separately from the printed board is driven. For microcomputer gas meter to
A first temperature sensor for detecting an abnormality of the shut-off valve is installed on the shut-off valve itself, and a second temperature sensor for comparison is installed on the printed board, and both of the first and second temperature sensors are installed. An abnormality detection method for a microcomputer gas meter, wherein an abnormality is detected by monitoring a detected temperature difference .
JP25487097A 1997-09-19 1997-09-19 Abnormality detection method for microcomputer gas meter Expired - Fee Related JP3606351B2 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
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Application Number Priority Date Filing Date Title
JP25487097A JP3606351B2 (en) 1997-09-19 1997-09-19 Abnormality detection method for microcomputer gas meter

Publications (2)

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JPH1194622A JPH1194622A (en) 1999-04-09
JP3606351B2 true JP3606351B2 (en) 2005-01-05

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JP6263935B2 (en) * 2013-10-03 2018-01-24 株式会社豊田自動織機 Temperature abnormality detection device and battery pack
JP7122510B2 (en) * 2018-03-15 2022-08-22 パナソニックIpマネジメント株式会社 Microcomputer type gas meter with built-in wireless device

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